Лазерний труборіз серія S1 подвійний патрон

Laser pipe cutter series S1 double chuck

SKU N/A Category Laser pipe cutter Brand: Senfeng Laser

Price from: 2 250 000,00 ₴

In stock

The dual-chuck laser tube cutting machine is equipped with a high-rigidity horizontal bed and high-precision dual chucks for efficient processing. Automatic air blowing of the rear chuck reduces maintenance costs. The short material residue design after cutting improves material utilization efficiency. Additional support devices improve the tube processing process. Integrated design simplifies machine installation. A highly efficient and cost-effective solution for a variety of industrial batch production tasks.

Laser power 1.5–6 [kW]
Pipe length range 1000–6500 [mm]
Tube diameter range Φ15–Φ240 [mm]
Max. idle speed 150 [m/min]

Economical solution for pipe cutting

Equipped with a dual-chuck design, the machine is designed for processing small and medium-diameter pipes, ensuring high cost efficiency and stable operation. It supports various types of pipes and meets the flexible production needs of various industries.

High-rigidity horizontal bed for stable and reliable operation

The horizontal design combined with a high-strength welded frame and heat treatment provides excellent rigidity and vibration resistance. This guarantees stable and precise cutting even when working at high speed.

High-precision two chucks for efficient and stable machining

The chucks provide fast clamping and high self-centering accuracy, and also effectively protect the mechanism from dust. This reduces the risk of malfunctions, extends the service life of the equipment, and ensures stable operation over a long period of time.

Automatic air purge of the rear chuck to reduce maintenance costs

Equipped with an independent pneumatic circuit integrated with the cutting system. It is automatically activated during cutting and turned off when idle. This effectively prevents the clamping jaws from sticking, reduces the frequency of maintenance and extends the service life of the chuck.

Optional variable pitch support or accompanying support system

Support with variable pitch: compatible with pipes of different diameters, suitable for round, square and rectangular pipes.
Support system: servo-controlled system automatically compensates sagging pipe, maintaining its alignment with the chucks to increase machining stability.

Short-residue design for more efficient material use

Thanks to synchronized movement of the front and rear chucks the rear chuck can be as close to the cutting area as possible. This allows you to effectively reduce the length of the remaining pipe to approximately 80–120 mm, minimize material waste and increase the overall utilization rate

Integrated design for easy installation

The laser source, chiller and electrical cabinet are integrated directly into the machine design. To start the equipment, it is enough to connect the power supply, air and water, which significantly reduces installation time and costs.

Wide processing range and versatility

The machine supports the processing of round pipes with a diameter of Φ15–240 mm, as well as various profiles, including square and rectangular pipes.

The maximum load capacity for one pipe is 260 kg, which allows the equipment to be used for a wide range of industrial tasks.

Intelligent CNC system for easy operation

The machine is equipped with a professional control system for pipe cutting, which supports automatic compensation, corner cutting optimization and a process library.

The system also supports automatic loading and unloading of material, as well as batch processing, which increases productivity and production efficiency.

Parameters	Models
Parameters	6012S1	6016S1	6024S1	9024S1
Laser power (kW)	1,5–3	1,5–3	3–6	3–6
Round pipe size range (mm)	Φ15–120	Φ15–170	Φ20–240	Φ20–240
Square tube size range (mm)	□15×15–120×120	□15×15–170×170	□20×20–240×240	□20×20–240×240
Maximum pipe length (mm)	6500	6500	6500	9000
Positioning accuracy (X/Y, mm)	±0.05	±0.05	±0.05	±0.05
Repositioning accuracy (X/Y, mm)	±0.03	±0.03	±0.03	±0.03
Max. idle speed (m/min)	150	150	100	100
Max. chuck rotation speed (rpm)	180	180	100	100
Maximum cartridge load (kg)	120	150	260	260
Maximum acceleration (G)	1,5	1,5	1,0	1,0
Power Supply	Three-phase 380 V, 50 Hz

What is a laser machine and how does it work?

A laser machine uses a laser beam as a heat source for high-precision cutting of materials. Depending on the design and purpose of the equipment, there are sheet metal cutting machines, tube laser machines and combined sheet metal and tube cutting machines. Today, laser cutting is one of the most advanced metalworking methods.

The principle of operation of the laser machine is based on the use of high energy density laser beam. It concentrates on a small area of the material's surface and converts laser energy into heat. Under the influence of high temperature, the material is locally heated, melted or evaporated.

Molten or vaporized material is removed from the cutting area by gas jet, which creates a precise and clean cut. This technology ensures high processing speed, accuracy and quality of finished parts.

What materials can be cut with a laser machine?

The laser machine is suitable for cutting a wide range of metals. Depending on the power of the laser source and the configuration of the equipment, it is possible to process:

stainless steel;
carbon steel;
alloy steel;
silicon steel;
aluminum;
aluminum alloys;
galvanized sheet;
aluminum-zinc sheets;
etched sheet metal;
titanium and other metallic materials.

Laser cutting is widely used in various metalworking industries, in particular in sheet metal production, kitchen equipment manufacturing, aerospace industry, electrical cabinet manufacturing, automotive parts, construction and agricultural machinery.

Due to their high accuracy and processing speed, laser machines are used both for mass production and for the manufacture of individual parts of complex shape.

How to choose the right laser machine?

To choose a laser machine that best meets your production needs, you should consider several key parameters:

Laser power — determines the possible thickness and type of materials for cutting.
Cutting speed — affects equipment performance and part processing time.
Cutting accuracy — important for manufacturing parts with complex geometry and high quality requirements.
Laser source type — affects cutting characteristics, equipment life and scope of its application.
Automation level and software — automatic functions can simplify machine control and increase production efficiency.
Total cost of ownership — it is necessary to take into account not only the price of the equipment, but also the costs of electricity, consumables, maintenance and repairs.
Material compatibility — the machine must be suitable for the materials that are planned to be processed regularly.
Technical support and service — availability of consultations, spare parts, and service is important for the smooth operation of the equipment.
Location and installation requirements — before purchasing, you should assess the available space, requirements for power supply, ventilation, and other engineering systems.
Environmental and safety factors — it is necessary to take into account the requirements for ventilation, smoke removal and ensuring the safe operation of equipment.

The right choice of laser machine depends primarily on type of materials, their thickness, required productivity, accuracy and production specifics.

What cutting capabilities do lasers of different powers have?

The power of a fiber laser directly affects its cutting capabilities. Laser sources of different powers are suitable for processing different types of materials and metal thicknesses.

The higher the laser power, the wider the range of materials and thicknesses that can be processed., as well as potentially higher cutting speeds. However, the optimal power depends on the specific material, its thickness, the type of gas and the quality requirements of the finished product.

The main power ranges can be divided into:

1.5–3 kW — for processing thin sheet metal and a wide range of standard materials;
3–6 kW — for more productive cutting and working with thicker metals;
6–12 kW — for high-performance processing and working with thicker material;
12–20 kW and above — for industrial production, where high productivity and the ability to cut thick metals are important.

When choosing laser power, it is important to focus not only on the maximum cutting thickness, but also on type of material, required speed, cut quality and production volumes.

What should you pay attention to when maintaining a laser machine?

Regular maintenance of a laser machine helps maintain consistent cutting quality, extend the life of the equipment, and prevent unexpected downtime.

Key points to pay attention to:

- Optics and nozzles. Clean the protective lenses regularly with a special optical cloth. If the lens is scratched or damaged, it must be replaced. The nozzles should be checked for dirt and deformation, cleaned with a brass brush or replaced if necessary. Wear gloves when working with the lenses.
- Focus and centering. Even with automatic focusing, it is recommended to periodically check the position of the focal point and the centering of the laser beam according to the material thickness.
- Cleanliness of equipment. Clean the work area regularly, remove metal dust and slag, clean guides and moving parts. It is advisable to empty the waste collection trays after each shift.
- Gas and pneumatic system. Check the adequacy of the auxiliary gas supply, the condition of the pipelines and the absence of blockages. Replace air filters in a timely manner and remove moisture from the pneumatic system.
- Security systems. Regularly check the operation of the emergency button, door locks, light barriers and protective guards.
- Backup settings. It is recommended to regularly back up machine settings and cutting parameters to avoid data loss.
- Lubrication. Monitor the oil level, add the recommended lubricant if necessary, check the lubrication circuits and clean moving parts from dust.
- Consumables. Replace nozzles, ceramic rings and protective lenses in a timely manner according to the intensity of equipment use.
- Coolant. Use clean distilled or deionized water. At temperatures below 0 °C, a suitable antifreeze must be used. The coolant should be replaced periodically.
- Electrical system. Circuit breakers, electrical connections, and wiring should be checked by qualified electricians.
- Maintenance log. Record the types of materials processed, cutting parameters, operations performed, and detected faults. This helps to monitor the condition of the equipment and detect problems in a timely manner.

What advantages does a laser machine have compared to traditional cutting methods?

Laser cutting replaces traditional mechanical tools with a highly concentrated laser beam. This technology provides high accuracy, processing speed, and the ability to manufacture complex-shaped parts without the use of special molds.

The main advantages of laser cutting:

High accuracy and repeatability. CNC control ensures precise execution of the specified geometry and a stable result during serial production.
High cutting speed. The laser allows you to quickly process metal, reducing production cycle time.
Lack of mechanical contact with the material. The working part of the laser head does not come into direct contact with the workpiece, so the metal surface is not damaged by the mechanical tool.
Clean and even cut. Edges after laser cutting are usually of high quality and in many cases do not require additional machining.
Minimum thermal impact zone. Heating occurs locally, so deformation of the sheet metal is minimal, and the cut width can be approximately 0.1–0.3 mm depending on the material and cutting parameters.
No mechanical stress or burrs from mechanical cutting. The material is not subject to physical impact of the cutting tool.
Freedom of forms and complex contours. CNC programming allows you to cut almost any flat contours without the need to make special molds or templates.
Saving material. The software allows you to automatically cut out parts, optimally placing them on the sheet and reducing waste.
Processing large sheets. A laser machine can cut an entire sheet according to a given program without additional tool preparation.
Reduction of production costs. The lack of need for mold manufacturing, quick setup, and process automation help reduce production time and costs.

What is the warranty period for a laser machine?

The laser machine is provided with 2-year warranty on the entire equipment.

Main components and consumables are replaced according to their actual resource and service life.

Available to users original components and spare parts. The cost of the necessary parts is calculated within 24 hours, and the estimated delivery time is 3–7 business days.

Replacement of components within the scope of service is primarily carried out through the nearest representative offices or authorized service centers.

Does the tube laser machine have an automatic correction function?

Yes. Tube laser machines are equipped with modern CNC control systems with automatic centering and pipe position correction function.

Using capacitive centering, the system determines the actual dimensions of the pipe and automatically adjusts its position according to the specified profile model.

The system also performs real-time correction of pipe deviations. This reduces the requirements for workpiece clamping accuracy and helps improve the accuracy of positioning and piercing the pipe during cutting.