Hydraulic hybrid sheet bender
It is a computer-controlled metal press that uses CNC devices and a servo system to force sliding blocks to move up and down, thus applying pressure to metal sheets until they are bent with high precision.
500–20000 [kN] Bending strength
1500–15000 [mm] Bend length
Productivity benefits
1. Variety of models
2. Fast bending
Compared with traditional manual bending, the bending efficiency has been significantly increased for this CNC press.
3. Bending in different types
4. Ease of maintenance
This hydraulic machine has fewer failures and low maintenance costs. It saves both your time and money.
Mechanical advantages
1. Unique design
The machine bed has high strength, and its frame, after finite element analysis, is under a more uniform load.
Electro-hydraulic hybrid synchronization technology helps control the skid blocks more precisely.
The high-precision backgauge system, driven by a servo motor, stands out for its accuracy and reliability.
2. High standard machine tool
The machine maintains its shape and does not break at high temperatures even after prolonged use by undergoing 7 standard processes such as high annealing and aging.
3. Mechanical deflection compensation system
The system mobilizes the wedge blocks after the control system calculates the necessary compensations, and thus helps eliminate warping or deformation of the upper and lower beams, reducing the difference among the bent parts.
4. A wide range of bending processes
Up and down bending, arc, dead, U-shaped, closed bending types, as well as bending at right, acute, obtuse angles and other complex shapes.
Advantages of the control system
We use an internationally popular control system, which has a simple interface and allows users to carry out digital and graphical programming even without experience. With the built-in bending database, they can call up bending parameters at their discretion.
1. Graphical programming
Users can plan and simulate bending processes graphically to optimize bending speed and accuracy.
2. Automatic calculation
The system can automatically calculate the size, bending force, clamping point, deflection compensation, back gauge and other parameters.
3. Automatic measurement and compensation
Measures sheet thickness in real time, changes bending parameters to compensate for thickness deviation to maintain bend angle accuracy.
| Parameters | Models | |||||
|---|---|---|---|---|---|---|
| BDE5016 | BDE10032 | BDE10042 | BDE20060 | BDE25032 | BDE60060 | |
| Bending force (kN) | 500 | 1000 | 1000 | 2000 | 2500 | 6000 |
| Bending length (mm) | 1600 | 3200 | 4200 | 6000 | 3200 | 6000 |
| Throat depth (mm) | 205 | 400 | 400 | 400 | 400 | 600 |
| Width between posts (mm) | 1200 | 2600 | 3600 | 5000 | 2600 | 4800 |
| Open height (mm) | 460 | 480 | 480 | 480 | 500 | 670 |
| Sliding block speed (mm/s) | 180 | 180 | 180 | 140 | 130 | 90 |
| Bending | 0-10 | 0-10 | 0-10 | 0-8 | 0-8 | 0-7 |
| Return | 160 | 160 | 160 | 110 | 120 | 90 |
| Overall dimensions (L × W × H, mm) | 2100×1770×2395 | 3700×1930×2630 | 4700×1930×2630 | 6500×2150×3290 | 3700×2120×2800 | 6200×2700×4750 |
| Machine weight (kg) | 3400 | 6600 | 8300 | 18500 | 10300 | 52000 |
| Main motor power (kW) | 5.5 | 7.5 | 7.5 | 18.5 | 18.5 | 45 |
Additional benefits
1. Intelligent connection
What is a press and how does it work?
A press brake is a device for bending thin sheets of metal. It creates pressure through a hydraulic system, which is transmitted through upper and lower dies to achieve the required bending shape. Depending on the drive mode, level of automation and design, press brakes can be manual, hydraulic or CNC.
What is a panel bending machine and how does it work?
The panel bending machine is a highly automated sheet metal bending machine that allows you to create complex shapes without having to manually hold the part or die. The process involves only one positioning for multi-sided bending. Its bending speed is 3 times faster than that of traditional press brakes. Workers only place the parts on the worktable, and the machine automatically positions and bends them.
What is the bending capacity of the press?
A press brake is a type of forging equipment mainly used for sheet metal processing, especially large sheets. With the help of various dies, it can perform operations such as edge bending, stretching, rounding and punching on sheet metal.
What should a beginner consider when using a press for the first time?
Familiarize yourself with the press and operating instructions.
Undergo professional training.
Configure and adjust parameters correctly.
Gradually master programming skills.
Choose materials carefully.
Follow safety rules.
Monitor the condition of the machine and adjust it.
Perform regular maintenance.
Gain practical experience.
What is the warranty period of the press machine?
The warranty period of the press is 1 year. The main accessories and consumables are replaced according to their service life. Original accessories are available for global users with quotations within 24 hours and delivery within 3-7 working days. Priority in replacing accessories is given to the nearest branches or local service centers.
